Aerial Bundled Cable (Complying with IEC / BS / AS/NZS / NFC / HD Standards)

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Aerial Bundled Cable (Complying with IEC / BS / AS/NZS / NFC / HD Standards)

ABC cable designed for safe overhead power distribution.

Standards-compliant bundled cable for urban and rural networks.

UV-resistant and insulated conductors for aerial installations.

Low-maintenance ABC cable ideal for harsh outdoor conditions.

Reliable and space-saving solution for overhead LV systems.

Application

Aerial Bundled Cable (ABC) is a compact, insulated overhead power cable system designed for low and medium voltage distribution in urban, rural, and remote areas. Unlike bare conductor systems, ABC cables feature tightly bundled insulated conductors, significantly reducing the risk of short circuits, electrocution, and line faults due to tree contact or harsh weather.

Constructed with aluminum or aluminum alloy conductors, and insulated with XLPE, HDPE, or PE, ABC cables are lightweight, corrosion-resistant, and easy to install on poles without requiring heavy infrastructure. Some designs include a messenger wire or neutral conductor for added mechanical support.

These cables are widely used for overhead service lines, temporary connections, and grid extensions in challenging terrains. Their insulated design enables closer installation clearances, improves public safety, and reduces power outages due to external interference.

ABC systems are manufactured in accordance with multiple global standards including IEC 60228, BS 7870, AS/NZS 3560.1, NFC 33-209, and HD 626, ensuring adaptability across international markets.

Aerial Bundled Cables offer a cost-effective, reliable, and safer alternative to traditional bare overhead lines, particularly in densely populated or forested environments.

Specifications

StandardConductor & Insulation MaterialTypical Voltage & Applications
IEC 60502-1 / IEC 60228– Phase: Stranded Aluminum 1350– Messenger: Bare Aluminum Alloy or Galvanized Steel– Insulation: XLPE0.6/1 kV LV ABC for overhead power distribution in residential and urban areas
BS 7870-5– Conductors: Stranded Aluminum Class 2– Neutral: Steel core or Aluminum alloy– Insulation: XLPE / HDPELow-voltage ABC in UK distribution networks- Designed for resistance to mechanical stress
AS/NZS 3560– Phase: 1350-H19 Aluminum– Messenger: Galvanized Steel Wire or Insulated Neutral– Insulation: UV-stabilized XLPE– Used in Australia/NZ for 0.6/1 kV & 11 kV ABC– Ideal for bushfire-prone areas
NFC 33-209 (France)– Conductors: Stranded Aluminum or Alloy– Messenger: Insulated Neutral (self-supporting)- Insulation: XLPE0.6/1 kV LV ABC– Widely used in French-speaking regions for safer overhead wiring
HD 626 (EU)– Phase: Aluminum Class 2– Messenger: Steel-reinforced Aluminum– Insulation: XLPE– European standard for insulated overhead cables, both single and bundled conductors



Parameter

  0.6/1 KV ABC (Aerial Bundle) Cable- AS/NZS 3560.1 (AL/XLPE)
Number of Cores x Nominal Cross SectionOverall DiameterWeightMinimum Breaking LoadCurrent Rating
No.mm^2mmKg/KmKNA
2×16 RM151404.478
2×25 RM17.62107105
2×35 RM19.62709.8125
2×50 RM22.837011.4150
2×95 RM30.668015.3230
3×25 RM193108.897
3×35 RM21.14109.8120
3×50 RM24.655011.4140
4×16 RM18.12908.874
4×25 RM21.24101497
4×35 RM23.755019.6120
4×50 RM27.574028140
4×70 RM31.9100039.2175
4×95 RM36.9137053.2215
4×120 RM40.6169067.2250
4×150 RM43.9202084280

 

6.35/11kV & 12.7/22kV Al/XlPE /HDPE Non-Screened Cables ABC Cable-AS/NZS 3599.1 Standard
number of cores x nominal cross sectionNominal conductor diameterNominal insulation thicknessNominal insulation screen thicknessNominal sheath thicknessAAAC/1120 support conductor sizeNominal overall diameterWeightContinuous current rating, A
        Still air1m/s wind2m/s wind
mm^2mmmmmmmmNo/mmmmkg/kmAAA
6.35/11kV
3×356.93.40.81.27/4.7552.41370110155185
3×508.13.40.81.27/4.7554.61530130185225
3×709.73.40.81.27/4.7557.81790160235280
3×9511.43.40.81.27/4.7561.32100195285345
3×12012.83.40.81.219/3.5067.32540230335405
3×15014.23.40.81.219/3.5070.12840255380460
3×18515.73.40.81.219/3.5073.13190295440530
12.7/22kV
3×356.95.50.81.27/4.75611780110155180
3×508.15.50.81.27/4.7563.31970130185220
3×709.75.50.81.27/4.7566.52260160230275
3×9511.45.50.81.27/4.7569.92600195285335
3×12012.85.50.81.219/3.5075.93070225330395
3×15014.25.50.81.219/3.5078.73390255375450
3×18515.75.50.81.219/3.5081.73760290435520

 

6.35/11kV & 12.7/22kV Al/XlPE /HDPE Non-Screened Cables ABC Cable-AS/NZS 3599.1 Standard
number of cores x nominal cross sectionNominal conductor diameterNominal insulation thicknessNominal insulation screen thicknessNominal sheath thicknessAAAC/1120 support conductor sizeNominal overall diameterWeightContinuous current rating, A
        Still air1m/s wind2m/s wind
mm^2mmmmmmmmNo/mmmmkg/kmAAA
6.35/11kV
3×356.93.40.81.27/4.7552.41370110155185
3×508.13.40.81.27/4.7554.61530130185225
3×709.73.40.81.27/4.7557.81790160235280
3×9511.43.40.81.27/4.7561.32100195285345
3×12012.83.40.81.219/3.5067.32540230335405
3×15014.23.40.81.219/3.5070.12840255380460
3×18515.73.40.81.219/3.5073.13190295440530
12.7/22kV
3×356.95.50.81.27/4.75611780110155180
3×508.15.50.81.27/4.7563.31970130185220
3×709.75.50.81.27/4.7566.52260160230275
3×9511.45.50.81.27/4.7569.92600195285335
3×12012.85.50.81.219/3.5075.93070225330395
3×15014.25.50.81.219/3.5078.73390255375450
3×18515.75.50.81.219/3.5081.73760290435520

 

0.6/1 KV ABC-Aerial Bundled Cable- ES/LVC- IEC 60502-(AL/XLPE)     
Number of cores x nominal cross sectionmin. breaking load of conductor strandCurrent rating in the airOuter diameterTotal weight
mm^2kNAmmkg/km
4×25 RM3.58421.5420
4×35 RM4.910423.9550
4×120+1×25 RM16.824643.81800
4×185+1×25 RM25.933250.72700

 

0.6/1 KV ABC-Aerial Bundle Cable- IEC 60502 & TNB-(AL/PE)     
Number of cores x nominal cross sectionmin. breaking load of conductor strandCurrent rating in the airOuter diameterTotal weight
mm^2kNAmmkg/km
1×16+1x 25 RM6.46115.3160
3×16+1x 25 RM6.46119290
3×25+1x 25 RM6.48423.2400
3×35+1x 25 RM6.410425.6500
3×50+1x 35 RM8.912930680
3×70+1x 50 RM12.116734.9920
3×95+1x 70 RM1820940.61270
3×120+1x 70 RM1824644.11510
3×150+1x 95 RM24.228349.21870
3×185+1×120 RM30.833254.92340
3×25+1×25+1×16 RM6.48423.2470
3×35+1×25+1×16 RM6.410425.6560
3×50+1×35+1×16 RM8.912930740
3×70+1×50+1×16 RM12.116734.9980
3×95+1×70+1×16 RM1820940.61330
3×120+1×70+1×16 RM1824644.11580
3×150+1×95+1×16 RM24.228349.21940
3×185+1×120+1×16 RM30.833254.92410

 

IEC 60502 6.35/11kV 19/33 kV ABC for Overhead Distribution Lines
IEC 60502 6.35/11 kV ABC for Overhead Distribution Lines
Number of Cores x Nominal Cross SectionPhase ConductorMessenger Suspension UnitContinuous current rating at 300C ambient temp
StrandingNominal Sectional AreaMaximum Conductor ResistanceStrandingNominal Sectional AreaBreaking Load
No.mm^2No.mmmm^2Ω/KmNo.mmmm^2KNA
3X50 + 1X2519/1.78500.6417/3.05060116
3X70 + 1X5019/.14700.4437/3.155062210
3X95+ 1X5019/2.52950.327/3.05060173
3X185+1X12037/2.521850.1647/4.67120150259
3X150 +1X5037/2.251500.2067/3.155062365
3X240 +1X5061/2.252400.1257/3.155062500
IEC 60502 19/33 kV ABC for Overhead Distribution Lines
Number of Cores x Nominal Cross SectionPhase ConductorMessenger Suspension UnitContinuous current rating at 300C ambient temp
StrandingNominal Sectional AreaMaximum Conductor ResistanceStrandingNominal Sectional AreaBreaking Load
No.mm^2No.mmmm^2Ω/KmNo.mmmm^2KNA
3X50 + 1X5019/1.78500.6417/3.05060165
3X150+ 1X5037/2.251500.2067/3.05060315
3X185+1X7037/2.521850.1647/3.577091355
3X70 +1X5019/2.1470.4437/3.155062250
3X150 +1X5037/2.251500.2067/3.155062370

 

 0.6/1 KV ABC –Aerial Bundled Cables- BS 7870-5 (AL/XLPE)
Number of Cores x Nominal Cross SectionOverall DiameterWeightMaximum Conductor ResistanceMinimum Breaking LoadCurrent Rating
No.mm^2mmKg/KmΩ/KmKNA
1×16 RM8741.912.572
1×25 RM91061.24107
1×35 RM10.51380.8685.5132
1×50 RM11.81820.6418165
1×70 RM132520.44310.7205
1×95 RM15.43330.3213.7240
1×120 RM174080.25318.6290
1×150 RM195020.20623.2334
1×185 RM216110.16428.7389
1×240 RM248010.12537.2467
2×16 RM15.61471.912.572
2×25 RM182081.24107
2×35 RM202770.8685.5132
2×50 RM23.53610.6418165
2×70 RM25.45050.44310.7205
2×95 RM30.36660.3213.7240
2×150 RM3810040.20623.2334
4×16 RM18.82861.912.572
4×25 RM21.24301.24107
4×35 RM24.15530.8685.5132
4×50 RM27.87460.6418165
4×70 RM31.810090.44310.7205
4×95 RM37.813320.3213.7240
4×120 RM54.416320.25318.6290
4×50 + 1×25 RM31.98140.641/1.2008.0/4.0165/107
4×50 + 1×35 RM31.98450.641/0.8688.5/5.5165/132
4×70 + 1×25 RM3611050.443/1.20010.7/4.0205/107
4×70 + 2×25 RM4012170.443/1.20010.7/4.0205/107
4×95 + 1×25 RM41.814380.320/1.20013.7/4.0240/107
4×95 + 2×25 RM4215440.320/1.20013.7/4.0240/107
4×120 + 1×25 RM5920500.253/1.20018.6/4.0290/107

 

0.6/1 KV ABC –Aerial Bundled Cables – NFC 33-209 (AL/XLPE)
Number of Cores x Nominal Cross SectionOveral DiameterWeightMaximum Conductor ResistanceMinimum Breaking LoadCurrent Rating
No.mm^2mmKg/KmΩ/KmKNA
2×10 RM12.8933.081.538
4×10 RM15.41833.081.538
2×16 RM14.81291.912.372
2×16 RN + 2×1.5 RE14.81761.910/12.1002.372
4×16 RM17.82571.912.372
4×16 RN + 2×1.5 RE17.83041.910/12.1002.372
2×25 RM182021.23.8107
2×25 RM + 2×1.5 RE182491.200/12.1003.8107
4×25 RM21.74041.23.8107
4×25 RM + 2×1.5 RE21.74511.200/12.1003.8107
2×35 RM20.82690.8685.2132
2×35 RM + 2×1.5 RE20.83160.868/12.1005.2132
4×35 RM25.15390.8685.2132
4×35 RM + 2×1.5 RE25.15860.868/12.1005.2132
2×50 RM23.43520.6417.6165
2×50 RM + 2×1.5 RE23.43990.641/12.1007.6165
1×54.6 RM + 3×25 RM21.75070.630/1.2003.8107
1×54.6 RM + 3×25 RM + 1×16 RM24.35730.630/1.200/1.9103.8/2.3107/72
1×54.6 RM + 3×25 RM + 2×16 RM29.76390.630/1.200/1.9103.8/2.3107/72
1×54.6 RM + 3×25 RM + 3×16 RM31.17050.630/1.200/1.9103.8/2.3107/72
1×54.6 RM + 3×35 RM25.16150.630/0.8685.2132
1×54.6 RM + 3×35 RM + 1×16 RM28.16800.630/0.868/1.9105.2/2.3132/72
1×54.6 RM + 3×35 RM + 2×16 RM34.37480.630/0.868/1.9105.2/2.3132/72
1×54.6 RM + 3×35 RM + 3×16 RM35.98140.630/0.868/1.9105.2/2.3132/72
1×54.6 RM + 3×35 RM + 1×25 RM28.17140.630/0.868/1.2005.2/3.8132/107
1×54.6 RM + 3×50 RM28.27410.630/0.6417.6165
1×54.6 RM + 3×50 RM + 1×16 RM31.68060.630/0.641/1.9107.6/2.3165/72
1×54.6 RM + 3×50 RM + 2×16 RM38.68750.630/0.641/1.9107.6/2.3165/72
1×54.6 RM + 3×50 RM + 3×16 RM40.49400.630/0.641/1.9107.6/2.3165/72
1×54.6 RM + 3×50 RM + 1×25 RM31.68410.630/0.641/1.2007.6/3.8165/107
1×54.6 RM + 3×70 RM339500.630/0.44310.2205
1×54.6 RM + 3×70 RM + 1×16 RM3710140.630/0.443/1.91010.2/2.3205/72
1×54.6 RM + 3×70 RM + 2×16 RM45.210830.630/0.443/1.91010.2/2.3205/72
1×54.6 RM + 3×70 RM + 3×16 RM47.311480.630/0.443/1.91010.2/2.3205/72
1×54.6 RM + 3×70 RM + 1×25 RM3710480.630/0.443/1.20010.2/3.8205/107
1×54.6 RM + 3×70 RM + 2×25 RM45.211500.630/0.443/1.20010.2/3.8205/107
1×54.6 RM + 3×70 RM + 3×25 RM47.312500.630/0.443/1.20010.2/3.8205/107
1×54.6 RM + 3×95 RM37.411760.630/0.32013.5240
1×54.6 RM + 3×95 RM + 1×16 RM41.912430.630/0.320/1.91013.5/2.3240/72

 

 0.6/1 KV-ABC -Aerial Bundle Cable- HD 626 S1 (AL/XLPE)     
Number of cores x nominal cross sectionmin. breaking load of conductor strandCurrent rating in the airOuter diameterTotal weight
mm^2kNAmmkg/km
2x 16 RM19102,572147
2x 25 RM12004,0107208
2x 35 RM0,8685,5132277
2x 50 RM0,6418,0165361
4x 16 RM19102,572286
4x 25 RM12004,0107430
4x 35 RM0,8685,5132553
4x 50 RM0,6418,0165746
4x 70 RM0,44310,72051009
4x 95 RM0,32013,72401332
4x 120 RM0,25318,62901632
4x 35 + 1x 35 RM0,868 / 0,8685,5 / 5,5132 / 132694
4x 50 + 1x 25 RM0,641 / 1,2008,0 / 4,0165 / 107814
4x 50 + 1x 35 RM0,641 / 0,8688,5 / 5,5165 / 132845
4x 70 + 1x 25 RM0,443 / 1,20010,7 / 4,0205 / 1071105
4x 70 + 2x 25 RM0,443 / 1,20010,7 / 4,0205 / 1071217
4x 70 + 1x 35 RM0,443 / 0,86810,7 / 5,5205 / 1321150
4x 70 + 2x 35 RM0,443 / 0,86810,7 / 5,5205 / 1321289
4x 95 + 1x 25 RM0,320 / 1,20013,7 / 4,0240 / 1071438
4x 95 + 1x 35 RM0,320 / 0,86813,7 / 5,5240 / 1321467
4x 95 + 2x 25 RM0,320 / 1,20013,7 / 4,0240 / 1071544

 

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