CCS-Copper Clad Steel Stranded Wire

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CCS-Copper Clad Steel Stranded Wire

Copper-clad steel stranded wire, strong conductivity, better tensile strength.

Suitable for grounding, communication, and lightning protection systems.

Steel core plus copper layer, corrosion resistance, long life.

High strength, low cost, more cost-effective to replace pure copper.

Factory direct supply of CCS conductors, support customized processing.

Application

CCS (Copper Clad Steel Stranded Wire) is a composite conductor with a layer of pure copper coated on the outside of a steel core. The copper layer is tightly bonded to the steel core using metallurgical processes, and has the good conductivity of copper and the high strength of steel. It is usually made of multiple strands of copper-clad steel single wires, with a compact structure and excellent mechanical properties.

Compared with pure copper wire, CCS conductors have higher tensile strength, lighter weight and lower cost, while meeting the electrical performance requirements of communications and power systems. Its surface is highly conductive copper, ensuring excellent signal transmission performance, while the steel core gives it excellent fracture resistance.

Specifications

FeatureDescription
🧲 Excellent ConductivityThe outer pure copper layer provides conductivity close to copper wire (commonly 15%, 20%, 30%, 40% IACS)
🔩 High Mechanical StrengthSteel core structure with tensile strength up to 200–300 MPa, suitable for high-stress environments
🛡️ Strong Corrosion ResistanceCopper layer prevents oxidation of the steel core, suitable for underground or highly corrosive areas
💰 Cost-EffectiveCheaper than pure copper, performs better than ordinary galvanized steel, economical and practical
📡 Good High-Frequency PerformanceHigh-frequency current mainly flows along the surface (skin effect), copper layer fully supports signal or lightning current transmission
🛠 Easy to Process and InstallCan be stranded, welded, crimped, etc.; stable structure that resists breakage



Parameter

CCS(Conducti vity20.3)
Size Designat ion
Conductor
Area
No.of
Wires
Diameter
  mm
Min.Rated
Breaking Strength kN
Weight
kg/km
Max.D.C.Resistan ce at 20℃
Ω/km
 
AWGm㎡inWireCond.Grade 40 HSGrade 40DSAGrade 40 
19 No.5318.710.494194.6223.11216.6676.682660.80.14423 
19 No.6252.710.3917194.11520.57179.4560.812110.20.18183 
19 No.7200.450.3107193.66518.31148.2948.231674.20.22937 
19 No. 8158.970.2464193.26416.31122.4638.271327.40.28896 
19 No.9126.060.1954192.90614.53100.8630.331052.60.36452 
7 No. 4148.060.229575.18915.5796.1535.611231.50.3093 
7 No. 5117.420.18274.6213.8779.8428.25976.50.38978 
7 No. 693.10.144374.11512.3466.122.41774.30.4915 
7 No.773.870.114573.6651154.6317.76614.50.6201 
7 No. 858.560.0907773.2649.7845.1214.1487.10.7812 
7 No. 946.440.0719872.9068.7137.1611.18386.20.9859
7 No. 1036.830.0570872.5887.7730.738.87306.31.2422 
3 No. 550.320.07834.629.9636.112.78417.70.9082
3 No. 639.90.0618534.1158.8629.9110.14331.31.1447 
3 No. 731.650.0490533.6657.924.718.04262.71.444
3 NO. 825.10.038933.2647.0420.416.38208.31.8193 
3 No. 919.90.0308532.9066.2716.815.05165.22.2957 
3 No. 1015.780.0244632.5885.5913.94.011312.8929 
3 No. 129.930.0153932.0524.427.322.5582.44.5573 
 
Size
Designat ion
Conductor Area Diameter
mm
Min.Rated Breaking
Strength kN
Weight
kg/km
Max.
Resistan ce at 20℃Ω/km
AWG inNo.of
wires
WireCond.Grade
30HS
Grade 30EHSGrade 30DSAGrade 30
19 No.5318.710.494194.6223.11239.64288.5486.2826340.19227
19 No.6252.710.3917194.11520.57197.68239.5168.412087.90.2424
19 No.7200.450.3107193.66518.31162.74197.7254.231656.30.30576
19 No. 8158.970.2464193.26416.31133.98162.6543.061313.60.3852
19 No.9126.060.1954192.90614.53109.93132.0234.121041.70.4862
7 No. 4148.060.229575.18915.57106.86126.8740.071218.70.4124
7 No. 5117.420.18274.6213.8788.28106.2831.78966.40.5197
7 No. 693.10.144374.11512.3472.8688.2425.21766.30.6552
7 No.773.870.114573.6651159.9772.8619.99608.10.8268
7 No 858.560.0907773.2649.7849.3459.9215.864821.0414
.
7 No. 9
46.440.0719872.9068.7140.5148.6312.57382.21.3144
7 No. 1036.830.0570872.5887.7733.4839.699.97303.11.6559
3 No. 550.320.07834.629.9639.9448.114.38413.41.2104
3 No. 639.90.0618534.1158.8632.9539.9211.41327.81.526
3 No. 731.650.0490533.6657.927.1232.959.042601.925
3 NO. 825.10.038933.2647.0422.3327.117.17206.12.4253
3 No. 919.90.0308532.9066.2718.32225.69163.53.0605
3 No. 1015.780.0244632.5885.5915.1417.954.51129.63.855
3 No. 129.930.0153932.0524.427.6411.42.8781.66.073

 

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